China steel rubber liner of ball mill lining factory price

Origin:China

Other name:lining plate , liner board

Capacity:Can be customized according to customer needs

Classification: head end cover liner, cylinder liner, grinding door liner, special liner.
 
Classification 2: metal liner, rubber liner, cast stone liner, mixed liner, Polyurethane liner, etc. The metal liners include: alloy liners, manganese steel liners, etc.

The liner is the main wearing part of the ball mill, and its use cost is about 2%-5% of the ball mill.
We will have a deep dussicion about liner of ball mill, as below:
1. The role of liner
2. Types of liner
3. Installation requirements of Liner
4. Maintenance details of liner
Let us go
How to install protect steel rubber liner of ball mill ?
1.The role of liner
1) Protect the cylinder and prolong the service life of the cylinder:
protect the ball mill from direct impact and friction of the grinding body and materials;
2) Enhance the crushing effect of the grinding body on the material
Adjust the motion state of the grinding body through the liner plate, enhance the grinding effect of the grinding body on the material, improve the grinding efficiency, increase the output and reduce the consumption.
2.Types of liner
1) According to the installation position:
head end cover liner, cylinder liner, grinding door liner, special liner.
liner of ball mill for sale
2) According to the material:
metal liner, rubber liner, cast stone liner, mixed liner, Polyurethane liner, etc.
The metal liners include: alloy liners, manganese steel liners, etc.
liner of ball mill for sale
Polyurethane liner of ball mill
Polyurethane liner of ball mill China
3) According to the shape of the ball mill liner, according to different needs, it is divided into 9 shapes:
wedge,waveform, planoconvex, flat
, stepped, long strip, Rudder shape,
K-shaped rubber liner, B-shaped rubber liner.shown below
shape of the ball mill liner
shape of the ball mill liner
4) According to the connection method:
it can be divided into bolted liner plate and boltless liner plate.
5) According to the function:
ordinary liner board and graded liner board.

3.Installation requirements of Liner
1)The bolts of the fixed end lining plate shall not be filled with cement mortar, and shall be able to rotate or enter and exit.
2)The lining plate is generally directional, and attention must be paid during installation, not to be reversed.
3)The arc length of all the circumferential gaps should not exceed 310mm, and the places exceeding them should be wedged with steel plates to cut them off.
install ball mill liner
install liner of ball mill
4)The gap between adjacent lining plates is not more than 3~9mm.
5)A partition should be laid between the lining plate and the inner surface of the cylinder according to the design requirements. If there is no requirement, cement mortar with a compressive strength grade of 42.5MPa can be filled between the two, and the excess part can be squeezed through the strong lining plate bolts. Come out, and tighten the lining bolts again after the cement mortar solidifies.
install ball mill liner
install liner of ball mill
6)When installing a liner with a rubber backing plate, open the rolled rubber sheet 3 to 4 weeks before installation to allow it to stretch freely; when using a rubber sheet, the long side of the rubber sheet should follow the cylinder body Axial, the short side follows the circumference of the cylinder.
7)Carefully check the liner bolt holes and the geometry of the liner bolts, and carefully clean the liner bolt holes and flashes, burrs, and protrusions on the liner bolts, so that the bolts can freely penetrate to the required position.
install liner of ball mill
install liner of ball mill
8) A complete set of lining bolts should be composed of dazzling bolts, dust-proof washers, flat washers, spring washers and nuts; in order to prevent dust leakage, do not forget to use dust-proof washers when in use.
9)Use a torque wrench when tightening the liner bolts. Liner bolts of different specifications should be tightened according to the corresponding tightening torque requirements.
install ball mill liner
install liner of ball mill
10)Pay attention when installing the ball mill barrel liner, the liner is generally longer than the mill barrel, the installation workers inside the mill install a row of lining plates, and the workers outside the mill must lock the nuts in time, and the mill needs to be rotated All bolts must be tightened with nuts to prevent displacement of the lining plate and the lifting bar during rotation.
4. Maintenance details of liner

1)Mutual wear between ball mill liner and steel balls of ball mill
Reasonable selection of ball mill liner and steel balls is one of the main ways to reduce the wear rate of the liner.
When selecting a ball mill, it is necessary to select the appropriate ball mill liner according to the type of minerals, control the hardness of the ball mill liner and the steel ball, and make a reasonable match between the steel ball and the liner.
How to install protect steel rubber liner of ball mill ?
2)The unreasonable heat treatment of the ball mill lining plate will not only increase the wear of the lining plate, but also affect the yield strength of the lining plate, resulting in the fracture of the fixing bolts of the ball mill lining plate.
Preheating the ball mill liner can effectively reduce the wear degree of the ball mill liner.
If the ball mill is running at a low load, the steel balls will directly impact the lining plate, causing serious wear and even breakage of the ball mill lining plate.
3)When the ball mill is running under a low load state, it is necessary to adjust the ore input of the ball mill in time to ensure the grindability of the material.

Parameter of the Steel rubber Liner of ball mill

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